Umetrics Suite Blog

An example of how multivariate statistical process control improves batch quality in biopharma manufacturing

November 22, 2018

For pharmaceutical and biopharmaceutical manufacturers it’s common to generate and store large amounts of data originating from a variety of sources. This valuable asset has the potential to deliver critical benefits if the right applications are built around it. Data analytics tools are an important component in making that happen.

Read More

How to optimize chocolate - and profits - with multivariate data analytics

November 6, 2018

Making the perfect bar of chocolate is not just about mixing the right amount of sugar and cocoa, or adjusting the process for product quality.  Another factor that must be taken into account to optimize both taste and profits is the grinding time of the cocoa beans. Let’s take a look at how data analytics can be used to elevate both, and to find the right combination of ingredients and process to support the business goals — an important factor in the food and beverage industry.

Read More

Complex systems leveraged with real-time advanced data analytics

September 27, 2018

In production, your media will pass several different refinement steps. To really understand and be assured about a good progression and state of the production, all of these processing steps need to be monitored continuously. With SIMCA® and SIMCA®-online, both part of the Umetrics® Suite of Data Analytics Solutions, you can confidently monitor and control every step of your process. The web clients allow you to access manufacturing data anytime, anywhere. 

Read More

Learn how one biopharma company relies on batch process MVDA to improve product consistency

September 20, 2018

In life science biopharma manufacturing, demonstrating consistent, repeatable processes is essential both for regulatory compliance and product quality. Being able to create data-driven, performance-based objectives, and aligning the process control strategies with compliance and business performance objectives, allows companies to take their data analysis to the next level: the level at which it becomes meaningful for the company’s bottom line.

Read More

A case for using predictive analytics to optimize and control bioprocesses

June 1, 2018

In bioprocessing today, a shift is happening that takes the ability to monitor, optimize and control processes to the next level. Whereas in the past manufacturers aspired to measure data in order to find out why a bioprocess action happened (using descriptive and diagnostic analytics), today we are able to use predictive analytics to determine what will happen in a bioprocess based on specific process data measured in real-time. This migration “up the food chain” to a higher level of data analytics requires automation, ongoing process monitoring and the ability to make adjustments in real-time.

Read More

Use a spectroscopy tool to make spectral data analysis faster and easier

March 22, 2018

In pharmaceutical and other industries that rely on spectroscopy and multivariate calibration for quality control of manufacturing processes, optimizing the analysis of spectral data is imperative. Using a tool that is specifically designed with spectral analytics in mind can make the job faster, easier and more reliable.

Read More

Injection molding no longer a black art: How to increase volume while reducing defects

February 26, 2018

For manufacturing companies, process control is essential— even for those producing low-cost items such as small plastic parts. That’s because even when units are small and inexpensive, the cost of defects becomes exponentially higher when they reach the next manufacturing step at another plant.

Read More

How one company created a virtual lab that uses MVDA to screen potential new plasticizer molecules

January 25, 2018

In chemical manufacturing, the process involved in creating a breakthrough product often takes several years — with ongoing tests that may be based on trial and error as much as specifically applied knowledge. One area of development in the specialty chemicals market involves the creation of new new additives called plasticizers that can help resins or polymers retain a more supple or flexible nature.

Read More

Identifying ways to make biomass a more effective alternative energy source

December 19, 2017

Worldwide demand for energy escalates every year, and the consumption of fossil fuels continues to increase despite the growing supply of alternative energy options. Globally, about 81 percent of energy comes from a finite supply of fossil fuels like oil, coal and natural gas. Fossil fuels are used to heat homes, run vehicles, power industry and manufacturing, and provide electricity.

Read More

How to predict the future and optimize your production process

November 30, 2017

Using real-time data analytics monitoring has become the accepted way to monitor processes in several industries. The goal is to detect and diagnose issues as they happen, which is a great leap forward compared to traditional analysis conducted in retrospect. This has been highlighted in a previous blog post.

Read More